Powder Coatings

Materials, Technologies, Applications

Publication Date	January 2009
Publisher	BCC Research
Product Type	Report
Pages	211
ISBN Number	not applicable
Product Code	BCC00261

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Summary

Powder coating is an advanced method of applying a decorative and protective finish to a wide range of materials and products that are used by both industry and consumer markets. A powder material is applied to a surface using an electrostatic or compressed air method, and sometimes a fluidized bed. The applied powder is then heated to its melting point and flows to form a smooth film that dries to a firm, durable finish. In its simplest form, the powder used for the process is a mix of finely ground particles of pigment and resin. It is the fastest growing finishing technology in North America and represents more than 10% of all industrial finishing applications.

The technology also has a strong foothold in Europe and the Asia/Pacific regions, and is growing rapidly in China. This BCC Research report analyzes the global powder coating industry through 2007, and makes market projections over a 5-year period, from 2008 to the end of 2013. It covers global companies that manufacture powder coatings and application machinery such as powder booths and fluidized beds, as well as companies who make raw materials.

The report examines the influence of government regulations and economic factors in shaping the industry. The powder coating industry is analyzed for manufacturing ability and consumption by regional markets. Profiles of major companies in the U.S. and other countries also are included.

Scope of Study

The scope of this report is broad and includes:

Descriptions of the major application end users for powder coatings including manufacturers of automobiles, appliances, outdoor furniture, lawn and garden equipment, and electrical and electronic equipment
The current global market status for powder coatings, with trends and forecasts for growth over the next 5 years
Key market drivers such as the absence of solvents and their volatile organic compounds that impact the environment
Discussion of industry trends and drivers by application sector and geographic region
Company profiles

Report Highlights

The global market for powder coatings is expected to increase from an estimated $6.5 billion in 2008 to $9.1 billion in 2013, a compound annual growth rate (CAGR) of 7.0%.
Equipment used in powder coatings generated an estimated $703.6 million in 2008. This should increase to $959.1 million in 2013, for a CAGR of 6.4%.
Independent coating was worth an estimated $807.9 million in 2008. This should reach $1.1 billion in 2013, for a CAGR of 6.5%.

Content

Chapter 1: Summary
- Summary Table:The Powder Coatings MarketThrough 2013 ($ Millions)
- Summary Figure:Value Of The Powder Coatings Market, 2007-2013 ($ Millions)
Chapter 2: Overview
- The Process, Its Attributes And Advantages
- Table 1:Basic Attributes Of Powder Coating
- Table 2:Advantages Of Powder Coating
- Powder Coatings
- Table 3:Basic Types Of Powders Used For Coating
- Applications
- Table 4:Representative Powder Coated Products
Chapter- 3: Industry Structure
- Industry Structure
- Major Industry Segments
- Table 5:Structure Of The Global Powder Coatings Industry By Segment 2007
- Key Companies In The Powder Coating Industry
- Table 6:Key Companies In The Global Powder Coating Industry
- Characteristics Of The Powder Coating Industry
- Powder Coating Manufacturing By Region
- Table 7:Global Share Of Powder Coating Manufacturing 2007-2013 (%)
- Figure 1:Global Share Of Powder Coating Manufacturing Through 2013
- Consumption Of Powder Metal Products By Region
- Table 8:Global Share Of Powder Metal Product Revenue By Region, 2007-2013 (%)
- Figure 2:Global Share Of Powder Metal Product Consumption, 2007-2013 (%)
- Impact Of Developing Markets
- Environmental Concerns Boost Coatings Market
- Powder Coating Market Share
- Table 9:Top Ten Powder Coating Companies, 2007($ Millions)
- Company Profiles
  - Akzo Nobel Coatings Inc
  - Americoats, Franklin Park
  - Basf Coatings
  - Bayer Materials Science, Llc
  - Belco Industries, Inc
  - Cardinal Industrial Finishes
  - Deimco Finishing Equipment Inc
  - Dow Chemical Usa
  - Dupont Powder Coatings Usa
  - Eastman Chemical Company
  - Guangzhou Kinte Powder Coating Co
  - Itw Gema
  - Jamestown Powder Coatings
  - Nippon Paint Co. Ltd
  - Nissan Chemical Industries Ltd
  - Nordson Corporation
  - Pioneer Powder Products
  - Powdertech Group
  - Ppg Powder Coatings
  - Rohm And Haas Powder Coatings
  - The Sherwin Williams Company
  - Spraylat Corporation
  - Tiantai Plastic Powder General Factory
  - Tiger Drylac U.S.A
  - Vitracoat Pinturas En Polvo Sa
  - Valspar Corporation
  - Wagner Systems Inc
Chapter 4: Powder Coating Technology
- Technical Overview
- Table 10Key Advantages And Limitations Of PowderCoating Technology
- The Powder Coating Process
- Substrate Cleaning
- Abrasive Blasting
- Chemical Cleaning
- Pretreatment And Masking
- Rack The Items
- Powder Coating
- Powder Selection
- Table 11:Key Factors In Powder Selection
- Actual Coating
- Electrostatic Spray Gun
- Table 12:Key Advantages Of Electrostatic Spray Methods
- Powder Booths
- Fluidized Beds
- Table 13:Advantages Of The Fluidized Bed Process
- Electrostatic Fluidized Bed
- Table 14:Advantages Of The Electrostatic FluidizedBed Process
- Powder Curing
- Table 15:Types Of Powder Coating Curing Ovens ForConventional Thermosetting Powders
- Convection Oven
- Infrared Curing
- Table 16:When Infrared Is The Best Powder CoatingCuring Method
- Outgassing
- Powder Materials Technology
- Processing
- Formulation
- Major Types Of Powders Used
- Table 17:Typical Properties Of Thermoset Powder Coatings
- Thermoplastic Properties
- Table 18:Coating Properties Of Thermoplastic Powders
- Advantages Of Thermoplastics
- Table 19:Key Advantages Of Thermoplastic Coatings
- Basic Thermoset Powder Descriptions/Properties
- Epoxy
- Epoxy-Polyester Hybrid
- Polyester Tgic
- Polyester Urethane
- Acrylic Urethane
- Gma Acrylic Powders
- Basic Thermoplastic Powder Descriptions, Properties
- Polyamides
- Polyolefins
- Nylons
- Polyester
- Polyvinyl Fluoride (Pudf)
- Powder Versus Liquid Coating
- Relatively High Powder Curing Temperature
- Surface Preparation For Powders, Liquids
- Powder Has An Environmental Advantage
- Table 20:Powder Coatings Versus Liquid Coatings
- Powder Storage And Handling
- Table 21:Conditions Impacting Powder Storage And Handling
- Technological Trends
- Reduced Curing Temperatures
- High Temperature Applications
- Weatherability
- Better Equipment Utilization
- New Powder Coating Formulations
- The Advent Of Coil Coating
- Patent Analysis
- Patents By Technology Topic
- Table 22:Powder Coating Patents By Technological Topic, 2005-2008
- Patents By Global Region
- Table 23:Powder Coating Patents By Region 2005-2008
- Patents By Assignees
- Table 24:Assignees With Three Or More Patents
- Sample Patent Abstracts
- Induction Cured Powder Coatings For Temperature Sensitive Substrates
- Ultraviolet Radiation Cured Powder Coatings For Stained Wood
- Blends Of Crystalline And Amorphous Compounds, Which Can Be Activated By Actinic Radiation, Method And Production
- Preparation Of New Radiation Curing Binders
- Electrostatic Coating
- Resin Particle And Preparation Method
- Nanoparticle-Based Powder Coatings And Corresponding Structures
Chapter 5: Industry Competitiveness
- Trade Associations And Industry Support
- The Powder Coating Institute
- Table 25:General Directives Of The Powder Coating Institute
- Powder Coated Mark Program
- The 5 Es Of Powder Coating
- Table 26:Five Es Of Powder Coating
- Other Industry/Government Support
- Powder Coatings Research Group
- The Powdertech Group
- Australian Industry/Government Project
- The Nature Of Powder Coated Products
- Almost Unlimited Color And Gloss Improve Appearance
- Chrome-Like Appearance
- Improved Performance Raises The Bar
- Table 27:Other Improvements In Powders
- Environmental Aspects
- The Economics Of Powder Coating
- The Global Economic Environment
- External Economic Factors
- Table 28:External Energy And Econo